Skip to content

Packaging, Palletising and Export Packing Guide (ISPM 15)

A guide to packaging, palletising and packing: export-grade packing, wooden crates and ISPM 15, stretch wrap and strapping, carton labels and barcodes, the packing list and e-commerce packaging.

Dark-toned world map illustration with cartons, a pallet and stretch wrap representing packaging and palletising

In short

Packaging is like insurance for the journey a product makes from the production line to the buyer's door; chosen correctly it reduces damage, chosen wrongly it causes trouble at the freight and customs stages. This guide explains the steps of packing, palletising, crating and labelling for exporters, importers and e-commerce sellers. Konsol Logistics helps you reflect your packaging information accurately in the transport plan and the paperwork.

What are packing and packaging, and why do they affect cost?

Packing is placing the product inside a protective container; packaging is the whole protective arrangement: product pack, carton, filler, pallet, stretch wrap, strapping and label. Each layer answers a different risk: impact, moisture, crushing, shifting, theft or mix-ups.

The cost of packaging is not just the price of the material. Heavy or bulky packaging raises freight and increases volumetric weight in air transport; weak packaging means damage, compensation claims and lost customers. To find the right balance, the value of the product, the mode of transport and the number of transfers on the journey have to be considered together.

The layers of packaging: which protection comes into play where?

Good packaging is made of layers that complement one another.

Product pack and carton

It wraps the product directly and protects it from scratches, dust and moisture. When preparing a carton, a durable board suited to the weight of the product should be chosen, the carton should not be overfilled until it bulges, and enough void fill should be left in.

Protective and shock-absorbing filler

Foam, air cushions, paper filler and corner protectors stop the product moving inside the carton. For fragile products, shock-absorbing material should be considered together with the next layers, the pallet and the stowage.

Pallet, stretch wrap and strapping

Palletising turns several cartons into a single unit and makes forklift handling easier. Stretch film binds the cartons together, while strapping fixes the load to the pallet. Pallet strength and a stack that leaves no overhang are the simplest measures against damage.

Wooden crates and special packaging

Wooden crates are common for heavy cargo, machinery and valuable equipment. In protective packaging for machinery, moisture-absorbing material, anti-rust protection and internal bracing can be used together. The layout inside the crate should follow the plan.

How does packaging need change with the mode of transport?

The same product needs different packaging depending on how it travels. The table below offers general direction.

ModeRisk that shapes the packagingPoint of attention
RoadVibration, braking and starting, inspection at the borderLoad shifting, stacking height, protection of carton edges
SeaMoisture, salty air, long duration and transhipmentMoisture protection, strong crate, securing inside the container
AirFrequent handling, volumetric weightLight but durable packaging, accuracy of dimensions and labels

In partial or consolidated transport, the cargo is handled several times at terminals. For this reason the packaging must be designed not for a single transfer but for many.

Export-grade packing and wooden material rules

The destination country applies its own rules on packaging and marking. For wooden pallets and crates, the ISPM 15 international standard is widely required; the standard generally asks for wood that has been heat-treated and stamped. Conditions can change with the destination country, so confirm the current rule with your customs broker or the carrier.

  • Do the wooden pallets and crates carry the ISPM 15 mark?
  • Are the product description, carton number and sender information on the carton legible?
  • Are barcodes and labels resistant to moisture and abrasion?
  • Does the packing list match the number of crates and the weights exactly?
  • For dangerous or sensitive products, are the relevant markings and documents ready?
  • Has the buyer's required language or label format been learned?

Expert note: A missing stamp on wooden packaging can lead to the cargo being turned back at the border or the port. Ask the pallet and crate supplier for stamped products, and archive a photograph before loading.

How are packing and palletising done step by step?

  1. Know the product. Weight, dimensions, fragility and moisture sensitivity are written down; if needed, a sample pack is tested.
  2. Choose the packaging type. Carton, crate or special packaging is determined by the transport mode and the length of the journey.
  3. Prepare the carton. The product is placed, voids are filled and the carton is taped; the weight limit is not exceeded.
  4. Palletise. Cartons are stacked without overhang and in balance, stretch film is applied and, if needed, strapping is added.
  5. Label and barcode. The carton and pallet label, shipping marks and, if any, the barcode are stuck on in a legible and visible place.
  6. Prepare the list and the record. The packing list, the number of crates and the weights are drawn up; a photograph of the packed cargo is archived.

E-commerce packing and reusable packaging

In e-commerce, packaging is also the buyer's first impression. While protecting the integrity of the product, reducing empty volume and unnecessary filler also lowers freight. In order picking and packing services, individual carton preparation, the right label and ease of return are planned together.

Reusable packaging can reduce waste and material cost, especially for businesses that ship regularly. Collecting empty packaging back is a separate logistics step; who will collect it, where it will be gathered and when it will be sent back should be settled in advance.

Expert note: Choosing a carton that is too small increases damage, and one that is too large increases freight and filler costs. Testing a few different sizes pays off in the long term for both cost and damage rate.

Talk to Konsol Logistics about packaging and palletising

Share your product, the destination country and the mode of transport; let us reflect the packaging, palletising and paperwork information in the shipment plan together. The Quick Quote form or one-to-one contact with our account representative is enough to start. Konsol Logistics provides coordination with suitable partners according to your request.

Frequently asked questions

It is an international standard developed to prevent wooden packaging material from carrying pests. Wood that has been suitably treated carries a mark. Confirm the destination country's current conditions with your customs broker.

Other questions asked on this topic

View all questions

Related services

This topic is planned under the services below. See the service page for details.

Topics covered by this solution

This page covers the following 24 topics together.

Show 24 topics
  • Air Cargo Packing
  • Packaging Materials Transport
  • Packing List
  • Number of Crates
  • Palletising
  • Pallet Stretch Wrapping
  • Pallet Strapping
  • Pallet Labelling
  • Product Packing
  • Product Packaging
  • Wooden Crating
  • Protective Packaging
  • Shock-Absorbing Packaging
  • Export-Grade Packaging
  • Transport-Ready Packing
  • Heavy Cargo Crating
  • Machinery Protective Packaging
  • Carton Preparation
  • Carton Labelling
  • Barcoding
  • Empty Packaging Collection
  • Reusable Packaging Management
  • E-Commerce Order Packing
  • Pick and Pack Services

Related solutions

See all solutions

Call us — (opens in a new tab)